Woodworking Projects

  Trebuchet
(22-Oct-2005)

  Triple Bunk Bed
(07-July-2005)

  Bench/table in Cherry
(03-Oct-2003)

  CD Storage Chest
(02-Aug-2002)

  Kitchen Cabinet Spice Rack
(17-Feb-2001)

  Queen Size Sleigh Bed in Cherry
(21-Jan-2001)

  Twin Size Bed in Cherry
(Jan-1998)

  Bench in Ash
(Oct-1997)

  Entertainment Armoire in Pine
(Jan-1997)

  Bunk Beds in Ash
(1993)

  Dresser in Ash
(Jan-1993)

  Nightstand in Mahogany
(Nov-1992)



Trebuchet (page 3)

 

Update 19-October-2005

It's been almost a year since I last touched this thing. Two weeks ago, we took it outside and launched all sorts of projectiles - mostly apples, potatoes, tennis balls and a orange. We learned a few things and brought the contraption back in for its final touches.

 

(78,595 bytes and 94,080 bytes respectively - the projectile basket and adjustable sling)

I was going to use an old pair of jeans to make the sling. My wife handed me a spool of belting - a lining material used on the inside of belts. She inserted grommets on both ends and the result is a very strong and flexible sling. The basket which holds the projectile is from the old jeans. It is sewn slightly cupped to help hold the projectile. The belting snakes through a center channel. To allow some level of adjustments, the belting ends in a metal D-ring and doubles back. As the sling is lengthened or shortened, the basket is moved along the belting to the desired location. A single staple locks it to the belting.

(79,916 bytes and 82,132 bytes respectively. Connecting and releasing the sling)

On the "arm" end, the sling is attached to the arm on both sides of the arm. This arrangement gives a balanced force on the sling so it doesn't swing left or right too much. The D-ring connects to a small metal bar screwed to the end of the arm. The shape of this metal bar is important - it determines the release angle of the sling. Release the sling to early and the projectile may go straight up. Release it to late and it will drive straight into the ground. The hard part is getting an angle that can still catch the D-ring yet release it early enough for a proper projectile flight path.

(60,524 bytes, 54,746 bytes and 59,700 bytes respectively)

The trigger mechanism also uses belting material. A piece of belting with grommets on each end is stretched across the path of the arm. One side is screwed into the wooden support beam. The other side is held in place by a cut-off bolt. A short piece of 1/2 inch plumbing pipe is inserted into the support beam; screws hold it in place from both sides. The threaded portion of the bolt has been cut off and the end ground round (for safety). To arm the device, the bolt (key) is placed through the grommet and into the plumbing pipe. Pulling the rope on the key releases the belting and thus the arm. Automotive grease is used to lubricate the key. To make it easier to arm, the trigger belting does not have to be extremely taut when the key is inserted. An additional spacer (a block of wood) is inserted between the arm and the trigger to force the arm down to the channel where the D-ring can stay hooked onto the release bar. A blue shoelace hold this spacer block to one side of the device so that when it releases, it won't fly over to the other side of the arm and get tangled up with the sling's path of motion.

(64192 and 66,669 bytes respectively - two weights and safety bar)

It became obvious from the trial runs that a single 29+ pound weight just wasn't enough. So the second weight was sanded down and painted (black this time; ran out of silver paint!). One weight is dangerous enough; two is even more so. A safety bar is installed at the bottom of the arm's path to prevent accidental firings. Metal 1 inch pipe clamps loosely hold it in place.

 

(133,667 bytes; completed unit)

That's it !

 

19-October-2005

(3)

[page 1][page 2]


Note: The contents in these pages are provided without any guarantee, written or implied. Readers are free to use them at their own risk, for personal use only. No commercial use is allowed without prior written consent from the author.